3D Systems Unveils NextDent 300 at LMT Lab Day 2025

Key Takeaways:

• 3D Systems launched the NextDent 300 MultiJet 3D printer for efficient denture manufacturing.
• The printer supports multi-material printing, eliminating post-curing steps.
• New solutions for night guards and direct-printed aligners are in development.
• Pre-orders for the NextDent Jetted Denture Solution are available, with general release in Q3 2025.
• The global dental 3D printing market is projected to reach $14.6 billion by 2032.

---

Advancements in Dental 3D Printing Technology

At LMT Lab Day 2025, held at the Hyatt Regency Chicago from February 20–22, 3D Systems unveiled its latest innovation: the NextDent 300 MultiJet 3D printer. This device marks a significant step forward in simplifying the production of dentures by enabling fully cured, multi-material prints without additional post-curing processes. By streamlining workflows, the company aims to enhance efficiency for dental labs while improving patient-specific denture production.

Dr. Jeffrey Graves, President & CEO of 3D Systems, emphasized the company’s commitment to advancing dental technology: “Our decades of experience developing specialized dental materials and 3D printing technology along with our deep applications expertise will allow us to bring a full spectrum of high-volume production solutions to market in the coming years.”

The launch also highlights the company’s broader ambitions in digital dentistry, including upcoming solutions for night guards and direct-printed aligners. These developments underscore 3D Systems’ role as a key player in addressing growing demand for customized dental products.

---

Multi-Material Innovation for Enhanced Efficiency

The NextDent 300 introduces a multi-material approach that allows dental professionals to produce monolithic dentures more efficiently. Two new materials have been developed specifically for this system: NextDent Jet Teeth, designed to mimic the durability and appearance of natural teeth, and NextDent Jet Base, formulated for impact resistance. Together, these materials form part of an FDA-cleared workflow that integrates hardware, software, and printing technology to ensure consistent quality.

For high-volume dental labs, the printer’s ability to produce up to 15 arches in approximately nine hours addresses a critical need for faster turnaround times. This capability not only reduces production bottlenecks but also enables prosthodontists to deliver finished dentures to patients more quickly.

---

Expanding Applications Beyond Dentures

In addition to dentures, 3D Systems is leveraging its multi-material printing technology to develop solutions for night guards, which protect against teeth grinding and assist in sleep apnea treatment. With increasing awareness of these conditions, the company anticipates night guards becoming a significant addition to its portfolio by late 2025.

The orthodontics sector is also set to benefit from the company’s advancements. As a leading supplier of 3D printing technology for clear aligners, 3D Systems currently supports the production of approximately one million patient-specific aligners daily. Plans for a direct-printing solution aim to further enhance production speed and efficiency, with availability expected in 2026.

---

Market Growth and Industry Impact

According to Vantage Market Research, the global dental 3D printing market is projected to reach $14.6 billion by 2032. With over 30 applications already in its portfolio, 3D Systems continues to contribute innovative solutions to meet rising demand.

Last year, the company introduced what it described as the first jetted, monolithic denture offering in the industry, featuring distinct materials for gums and teeth. This solution received FDA approval in October, reinforcing the company’s leadership in regulatory compliance and technological advancement.

Chuck Hull, Co-Founder and CTO of 3D Systems, recently elected to the National Academy of Engineering, expressed his enthusiasm for continued progress: “I’m honored and excited to serve and work alongside such outstanding professionals to advance the positive impact engineering has on our world.”

---

Technical Specifications of the NextDent 300

For those interested in technical details, the NextDent 300 offers the following specifications:

• Printable Area: 294 x 211 x 50 mm (11.6 x 8.3 x 2.0 in)
• Resolution: 800 x 900 x 800 DPI
• Layer Thickness: 32 µm
• Control Panel: 7” HD display with multi-touch screen
• Dimensions: 1183 x 740 x 1077 mm (47 x 29 x 42 in)
• Weight: 247 kg (546 lbs)
• Electrical Requirements: 100-127 VAC or 200-240 VAC, single-phase
• Operating Humidity: 30-70% relative humidity
• Noise Level: < 65 dBa (at medium fan setting)
• Software: 3D Sprint for preparing and monitoring prints

Interested customers can visit Booth A-43/B-42 at the East Exhibit Hall during LMT Lab Day or explore pricing details on the company’s website. Additionally, seminars hosted in the Comiskey Room, West Tower, Bronze Level, will provide deeper insights into the technology.

Pre-orders for the NextDent Jetted Denture Solution are now open, with general availability scheduled for Q3 2025.