Key Takeaways:

• Carbon to unveil expanded AO product family and new Parts Recovery Basket at IDS 2025.
• AI-driven solutions like Automatic Print Preparation (APP) streamline pre-print workflows for dental labs.
• AO Polishing Cassette enhances denture and splint production with advanced light-scattering technology.
• Lucentra™ solution targets aligner manufacturing with smoother models and reduced layer lines.
• Carbon emphasizes automation to improve lab efficiency and patient outcomes.

Carbon’s Latest Innovations for Dental Labs

Carbon, a global leader in 3D printing for digital dentistry, is set to showcase its latest advancements at the International Dental Show (IDS) 2025 in Cologne, Germany. The company’s booth (Hall 3.1, Stand L009) will feature an expanded Automatic Operation (AO) product line, new workflow optimization tools, and material innovations designed to enhance efficiency and expand possibilities for dental laboratories.

The centerpiece of Carbon’s exhibit is its AI-driven product suite, which includes solutions such as Automatic Print Preparation (APP), the AO Polishing Cassette, the AO Backpack, and the newly introduced Parts Retrieval Basket. These innovations reflect Carbon’s commitment to addressing the challenges faced by dental labs, particularly in optimizing throughput and reducing manual intervention.

Terri Capriolo, Carbon’s Senior Vice President of Oral Health, emphasized the importance of understanding lab needs: “Carbon is committed to innovation in this space, listening to our labs and truly understanding the challenges they face every day, including the pressure to optimize efficiency, the drive to better serve patients and improve outcomes.”

Streamlining Pre-Print Workflows with APP

One of the key highlights is the introduction of Automatic Print Preparation (APP), a tool designed to automate essential preprocessing steps such as orientation, support setup, and labeling. By reducing manual tasks, APP complements the AO Backpack, ensuring that the print queue remains uninterrupted and operational efficiency is maintained.

The AO Backpack, launched last year, has already processed over 18,000 prints, setting a new benchmark for what dental labs can achieve daily. The newly introduced Parts Retrieval Basket further enhances this system by allowing labs to retrieve completed prints on schedule without halting ongoing jobs. This accessory underscores Carbon’s focus on continuous improvement based on customer feedback.

Advancements in Denture and Splint Production

Another significant development is the AO Polishing Cassette, now available for the M2, M3, and M3 Max printer platforms. This solution uses advanced light-scattering technology to polish parts directly during printing, resulting in smoother, sharper outputs while preserving intricate details. Validated for leading materials like Lucitone Digital Print™ and Keystone Keysplint Soft™ Clear, the AO Polishing Cassette improves the quality of denture bases and splints, offering European labs a competitive edge.

Capriolo noted the impact of these solutions across North America, stating, “We are already seeing these solutions drive real change across North America, and we are excited to build on that momentum and help even more labs in Europe achieve new levels of productivity and efficiency through IDS 2025.”

Lucentra™: A New Era for Aligner Manufacturing

Carbon is also launching Lucentra™, a comprehensive solution tailored for orthodontic labs and aligner manufacturers. Comprising finely tuned software, a new cassette for the Carbon L1 printer, and the next-generation material UMA 20, Lucentra™ aims to produce smoother output models with reduced visible layer lines in thermoformed clear aligners.

UMA 20 is specifically engineered for creating hollow models and offers an extended shelf life compared to previous materials. This advancement not only enhances the clarity of aligners but also improves the overall production process, enabling labs to meet growing patient demands effectively.

Transforming the Future of Dental Lab Workflows

Attendees at IDS 2025 will have the opportunity to explore these innovations firsthand at Carbon’s booth. Demonstrations will highlight how these solutions can transform dental laboratory workflows, allowing labs to focus on high-value tasks that directly impact patient care.

As a leader in 3D printing technology, Carbon continues to push the boundaries of digital dentistry. By leveraging automation, advanced materials, and cutting-edge software, the company is empowering labs to achieve greater efficiency and deliver superior outcomes. For more information, visit www.carbon3d.com.